AI-Enhanced SAP Digital Twins: Machine Learning for Real-Time Monitoring and Supply Chain Simulation

Authors

  • Jakub Nowak Pomeranian Medical University, Szczecin, Poland Author

DOI:

https://doi.org/10.15662/85qsdd35

Keywords:

AI, Machine Learning, Digital Twins, SAP, Supply Chain Simulation, Real-Time Monitoring, Predictive Analytics, Supply Chain Management, IoT Integration, Risk Management

Abstract

The advent of AI-enhanced digital twins integrated within SAP systems is revolutionizing real-time supply chain monitoring and simulation. Digital twins, virtual replicas of physical assets or processes, leverage machine learning (ML) algorithms to provide dynamic, data-driven insights that enable proactive decision-making and enhanced operational efficiency. This paper explores the development and implementation of AI-driven digital twins within SAP environments to simulate supply chain processes, monitor key performance indicators in real-time, and predict disruptions before they occur. Through continuous data collection from IoT devices, ERP modules, and external sources, machine learning models analyze patterns and anomalies, enabling predictive maintenance, demand forecasting, and risk mitigation.

 The integration of AI with SAP digital twins facilitates complex scenario simulations, allowing businesses to test and optimize supply chain strategies under various conditions without impacting actual operations. By providing a holistic and up-to-date view of the supply chain, this approach enhances transparency, agility, and resilience. The study reviews current methodologies, technologies, and applications of AI-enhanced SAP digital twins, highlighting case studies demonstrating significant improvements in supply chain performance and risk management

Furthermore, the research identifies key challenges such as data integration complexity, computational demands, and the need for cross-functional collaboration. Recommendations for overcoming these obstacles and future research directions are provided to maximize the benefits of AI-enhanced digital twins. This paper contributes to the growing body of knowledge on smart supply chain management, emphasizing how AI-powered digital twins within SAP ecosystems can transform traditional supply chain operations into intelligent, adaptive systems.

 

References

1. Ivanov, D., & Dolgui, A. (2020). A digital supply chain twin for managing the disruption risks and resilience in the era of Industry 4.0. Production Planning & Control, 31(2-3), 1–14. https://doi.org/10.1080/09537287.2019.1700898

2. Dong Wang, Lihua Dai (2022). Vibration signal diagnosis and conditional health monitoring of motor used in biomedical applications using Internet of Things environment. Journal of Engineering 5 (6):1-9.

3. S. Devaraju, HR Information Systems Integration Patterns, Independently Published, ISBN: 979-8330637850, DOI: 10.5281/ZENODO.14295926, 2021.

4. Krishna Chaitanya Raja Hajarath, Jayapal Reddy Vummadi. Rebuilding Trust in Global Supply Chains: Strategic Supplier Collaboration in a Post-COVID World. ES 2025, 19 (1), 43-49. https://doi.org/10.69889/07afw535.

5. Tao, F., Zhang, M., Liu, Y., & Nee, A. Y. C. (2019). Digital twin in industry: State-of-the-art. IEEE Transactions on Industrial Informatics, 15(4), 2405–2415. https://doi.org/10.1109/TII.2018.2873186

6. Qi, Q., & Tao, F. (2018). Digital twin and big data towards smart manufacturing and industry 4.0: 360 degree comparison. IEEE Access, 6, 3585–3593. https://doi.org/10.1109/ACCESS.2018.2793265

7. Kritzinger, W., Karner, M., Traar, G., Henjes, J., & Sihn, W. (2018). Digital twin in manufacturing: A categorical literature review and classification. IFAC-PapersOnLine, 51(11), 1016–1022. https://doi.org/10.1016/j.ifacol.2018.08.474

8. Sugumar, R. (2022). Estimation of Social Distance for COVID19 Prevention using K-Nearest Neighbor Algorithm through deep learning. IEEE 2 (2):1-6.

9. Chandra Shekhar, Pareek (2022). Testing for the Unexpected: Ensuring Insurance System Stability During COVID-19. Journal of Artificial Intelligence, Machine Learning and Data Science 1 (1):1-5.

10. Devaraju, S., & Boyd, T. (2021). AI-augmented workforce scheduling in cloud-enabled environments. World Journal of Advanced Research and Reviews, 12(3), 674-680.

11. Leng, J., Zhang, G., Yan, D., Liu, Q., & Chen, X. (2021). Digital twin-driven smart manufacturing: Connotation, reference model, applications and research issues. Robotics and Computer-Integrated Manufacturing, 67, 102095. https://doi.org/10.1016/j.rcim.2020.102095

12. T. Yuan, S. Sah, T. Ananthanarayana, C. Zhang, A. Bhat, S. Gandhi, and R. Ptucha. 2019. Large scale sign language interpretation. In Proceedings of the 14th IEEE International Conference on Automatic Face Gesture Recognition (FG’19). 1–5.

13. Lekkala, C. (2019). Optimizing Data Reliability and Consistency in Hadoop Environments by Introducing ACID Capabilities. European Journal of Advances in Engineering and Technology, 6(5), 73-78.

14. Tao, F., Sui, F., Liu, A., Qi, Q., Zhang, M., Guo, Y., & Cheng, J. (2018). Digital twin-driven product design, manufacturing and service with big data. The International Journal of Advanced Manufacturing Technology, 94(9-12), 3563–3576. https://doi.org/10.1007/s00170-017-0233-1

15. Arul Raj .A.M and Sugumar R.,” Monitoring of the social Distance between Passengers in Real-time through video Analytics and Deep learning in Railway stations for Developing highest Efficiency” , March 2023 International Conference on Data Science, Agents and Artificial Intelligence, ICDSAAI 2022, ISBN 979- 835033384-8, March 2023, Chennai , India ., DOI 10.1109/ICDSAAI55433.2022.10028930.

16. Devaraju, S., Katta, S., Donuru, A., & Devulapalli, H. Comparative Analysis of Enterprise HR Information System (HRIS) Platforms: Integration Architecture, Data Governance, and Digital Transformation Effectiveness in Workday, SAP SuccessFactors, Oracle HCM Cloud, and ADP Workforce Now.

17. Lu, Y., Morris, K. C., & Frechette, S. (2020). Current standards landscape for smart manufacturing systems. Journal of Manufacturing Systems, 56, 49–61. https://doi.org/10.1016/j.jmsy.2020.05.002

Downloads

Published

2023-03-11

How to Cite

AI-Enhanced SAP Digital Twins: Machine Learning for Real-Time Monitoring and Supply Chain Simulation. (2023). International Journal of Advanced Research in Computer Science & Technology(IJARCST), 6(3), 8249-8252. https://doi.org/10.15662/85qsdd35